Trevor Cordes wrote:
I'm curious, was the bad caps issue widespread when you were in that job?
Any trends you noticed in brand, year, etc? I certainly am
noticing trends (like the badcaps issue did not stop in 2003) and would
love to hear someone else's experiences in the field.
I didn't notice a trend in brand, they all appeared to have issues. I did notice that leaking caps caused the motherboard to completely fail; bulging caps caused strange behaviour rather than complete failure, but it was in the processing of dying quickly. Motherboards older than 2003 did have more problems than newer ones, but the new ones also had bad caps.
There was a strong trend with LCD monitors. We got a number of monitors in for repair, but were not able to repair most of them. The usual problem was blown caps on the power supply. This occurred with Dell, Gateway, and NEC monitors. Most of the monitors brought in were Dell. An occasional monitor had a cracked display; you can't fault the manufacturer if someone sits on a monitor. We couldn't swap parts because they all had the same problem: blown caps in the power supply. I noticed all monitors with this problem had an LCD display manufactured by HannStar. The monitors have 3 parts: LCD display, power supply, and signal processing board. The two boards are not made by HannStar, so you can't fault HannStar, but the power supplies are crap.
I had a bit of a problem there. The owner wanted a technician who was able to repair LCD monitors, but the service department foreman did not want anyone to do so. So I was stuck between the owner and department foreman. I did replace power supply capacitors for one monitor, but as soon as power was applied the replacement caps blew as well. I had checked voltages, and they were correct briefly but kept dropping out. Voltage would be Ok for a fraction of a second, then drop, then come back. I thought replacing the caps would fix it, but whatever blew the caps in the first place burnt out the used replacements as well. Possibly a bad voltage regulator.
One customer had blown capacitors for his onboard motherboard audio. He wanted to connect sound from his computer to his stereo. Unfortunately he connected line out from his computer to line out for his stereo. He said as soon as he connected it, he heard a pop. Sound on his computer hadn't worked since. I opened the case while he was still at the counter; yup, 2 blown caps. I told him we could replace the caps but the surge may have damaged circuitry on his motherboard, and the service department foreman doesn't like us to replace caps, so recommended a new motherboard. Besides, that store charges $30/hour for normal desktop service work, but $60/hour for soldering work. It would cost him less to replace the motherboard. Unfortunately the foreman convinced him to buy a used computer. If he just replaced his motherboard he would have had a brand new motherboard and all the stuff he had before. The used computer cost more than a new motherboard, and was older than his computer. The customer's father said he knows how to solder so may replace the caps himself. I cautioned him that he has to replace the caps with an exact match for capacitance and voltage, as well as dielectric vs. ceramic, and has to be careful when soldering a multi-layer board. Don't overheat the board, you can burn it easily.
The guys talked about bad power supplies in Antec cases, but I thought Antec were premium cases. The computer I have at home has an Antec case, and I've never had problems with it. The Antec cases we got through recycling while I was there worked fine, their power supplies could be used as replacements for customer power supplies. Some technicians also talked about AMD processors not lasting, but again I didn't see that. Again, my computer at home uses an AMD K7 Athalon Thunderbird processor. I've never had problems; but then I was cautioned when I got it that AMD processors require good cooling. I got a very good CPU heat sink. The only problem I've had with my home computer was the video card. I got an G-Force3 v8200 when it was brand new, top-of-the-line. The board died, but the retail store I worked for had an exact match as a used card. I bought the used one at employee discount. When I got home I found the used card had a seized GPU fan, but my old card had a working fan. So I "Frankensteined" it together: took the working fan from the dead card. I now have a program to monitor sensors, the GPU is running hottest of all. I guess that's why that's the component that failed. As for computers through the store: most computers had Intel CPU chips, but that was due to volume of sales. I didn't see any trend with repairs: Intel vs AMD.
That store sells 2 brand of hard drives: Western Digital and Seagate. The Western Digital drives last perfectly for 3 years, but can fail after that. Seagate drives are 50% more expensive, but more reliable.
Maxtor had manufactured hard drives, but were bought out by Seagate. In their last days they replaced the metal top of their hard drives with a heavy foil. The foil top drives failed a lot. IBM Deskstar hard drives also had a reputation for failing, and I did see a number of them come in. Some technicians called them "IBM Deathstar".
Rob Dyck